Add Automation & Increase Throughput
PFS engineers conveyor-integrated finishing systems that automate your coating process and increase production capacity. Focused conveyor integration for paint booths, powder booths, and cure ovens — not multi-stage turn-key lines. Single-process automation for maximum efficiency.
You have a coating process — and need to scale it.
Conveyor integration adds production efficiency to a single coating process (paint, powder, or cure). Not a multi-stage turn-key line — that's Turn-Key Finishing Systems.
Higher Throughput
Move from 20 parts/day to 100+ parts/day without adding shifts or floor space. Continuous flow replaces batch operation.
Labor Reduction
Eliminate manual part handling between stages. Operators load/unload, conveyor handles transport — labor cost per part drops 40-60%.
Consistent Flow
Parts move at controlled speed with no bottlenecks from manual cart handling. Every part gets exact same coating time.
Automation Readiness
Conveyor integration is the first step toward robotic application. Add ORION-R robotic spray systems later without major redesign.
Four configurations. One engineering approach.
Each application below is a single-process automation — engineered as a complete sub-system with synchronized conveyor, booth airflow, and controls.
Liquid Paint Booth + Conveyor
Automated painting with continuous part flow through spray booth.
- SetupLoad → conveyor → paint booth → cure
- Throughput3-5X vs. manual cart-in/out
- Best ForProduction painting, automotive, fab
- Labor1 operator vs. 2+ manual
Powder Booth + Conveyor + Oven
Complete powder coating automation from application through cure in one continuous line.
- SetupLoad → powder → conveyor → cure → cool
- Throughput4-6X vs. batch powder
- Best ForMetal fab, automotive, heavy equip
- MaterialConsistent thickness, less waste
Cure Oven + Conveyor
Continuous cure vs. batch oven — parts flow through oven at controlled speed and temperature.
- SetupWet load → cure tunnel → cool → unload
- Throughput5-10X vs. batch oven
- Best ForHigh-volume, consistent part sizes
- EnergyStable temp vs. heat-up cycles
Multi-Booth Production Lines
Multiple paint booths on shared conveyor system — increase capacity without full turn-key integration.
- SetupLoad → primer → base → clear → cure
- Throughput2-3X capacity, same footprint
- Best ForHigh-volume automotive, multi-coat
- FlexibilitySpecialization by coat type
Three architectures, sized to your parts.
PFS engineers conveyor selection based on part geometry, weight, hang points, throughput, and facility constraints.
Overhead Conveyors
Parts suspended from overhead track — saves floor space, works for any part with hanging capability.
- VariantsMonorail, power-and-free, I-beam
- Capacity50 lbs to 500+ lbs / carrier
- Best ForAuto parts, fabrications, hooks
- AdvantageVertical use, gravity drainage
Floor Conveyors
Parts travel on floor-level conveyor through booth/oven — ideal for parts that can't be hung.
- VariantsRoller, belt, chain
- Capacity100 lbs to 2,000+ lbs / carrier
- Best ForHeavy parts, flat goods, assemblies
- AdvantageSimple load, easy maintenance
Power-and-Free Systems
Powered conveyor with independent carrier control — parts can stop/start independently for varied cycle times.
- FeaturesAccumulation zones, variable speed
- RoutingBypass stations, multiple paths
- Best ForMixed parts, flexible manufacturing
- AdvantageMaximum scheduling flexibility
Pick the right scope for your goals.
Conveyor integration is focused — automating ONE process. Turn-key is complete — replacing your entire finishing process. Different scope, different cost, different outcome.
Single-process automation.
- ×Conveyor + booth OR conveyor + oven.
- ×Increases throughput in ONE step (paint, powder, OR cure).
- ×3-6X production increase on a focused process.
- ×Lower cost, focused improvement.
- ×Adds automation to existing process.
Complete multi-stage line.
- ✓Wash → Blast → Paint → Cure (4-6 stages).
- ✓Complete process integration, raw part to finished part.
- ✓Turnkey solution: one PM, one warranty.
- ✓Higher cost, complete process transformation.
- ✓Replaces entire finishing process.
Not just installing a conveyor — engineering production flow.
Conveyor integration is where most projects fail. PFS engineers conveyor speed, booth airflow, oven capacity, and controls together — not as separate equipment hoping to work together.
Conveyor Speed & Timing
PFS engineers conveyor speed based on coating cycle time and production volume. Booth dwell time, application rate, and oven temperature profile all factor into the speed calculation — not a generic carrier-per-minute spec.
Booth Airflow Coordination
Booth exhaust and AMU integrate with conveyor motion. Door interlocks prevent conveyor movement with booth doors open. Airflow verified before conveyor cycle starts.
Part Spacing & Carrier Design
Carrier spacing calculated for your part dimensions and coating requirements. Prevents overspray between parts, optimizes booth utilization, maximizes parts per hour.
Load/Unload Stations
Ergonomic load and unload stations designed for operator efficiency. Height-adjustable platforms, part orientation fixtures, quality check stations integrated into the line.
Controls & Safety
Master control system coordinates conveyor, booth, and oven operation. Emergency stops kill entire system. Safety light curtains at load/unload zones. Production counting and reporting integrated.
ETL-Certified as One System
Booth + conveyor + controls certified as one integrated system, not separate components. Inspectors get certified calculations, not vendor claims.
What automation actually delivers.
Real, measurable production improvements — quantified across throughput, labor, quality, and scalability.
Higher Throughput
Continuous flow vs. batch operation increases capacity 3-6X without adding shifts. Parts move constantly, no waiting for manual handling.
Lower Labor Costs
One operator loads/unloads and monitors vs. multiple operators manually moving parts. Labor cost per part drops 40-60%.
Consistent Part Flow
No bottlenecks from manual handling variability. Parts move at controlled, optimized speed every cycle — better quality, less rework.
Quality Improvement
Controlled timing through coating process. No rushing during busy periods, no delays during slow periods. Every part gets exact same coating time.
Floor Space Efficiency
Overhead conveyors free up floor space for other operations. Vertical integration replaces horizontal floor consumption.
Automation-Ready Platform
Conveyor integration is the foundation for adding robotic spray application later. ORION-R robotic systems plug into existing conveyor timing and part positioning.
Why teams pick PFS for production automation.
Six reasons engineering and operations teams choose PFS as their conveyor integration partner.
System-Level Integration
PFS engineers conveyor timing, booth airflow, oven capacity, and controls together — not separate equipment hoping to work together.
Custom Engineering for Your Parts
Conveyor speed, carrier spacing, and load/unload stations designed specifically for your part geometry and production volume — not off-the-shelf.
ETL-Certified Integrated Systems
Complete electrical integration and safety certification. Booth + conveyor + controls certified as one system, not separate components.
Installation & Startup Included
PFS installation crews handle complete system installation — conveyor alignment, timing calibration, control programming, and operator training.
Made in California, Installed Nationwide
Equipment fabricated in Santa Rosa, CA. Installation crews travel nationwide — 40+ states served and counting.
Fox Engineering Structural Validation
Overhead conveyor systems engineered and stamped by James Fox Engineering. Certified structural calculations for facility engineers and building inspectors.
Conveyor finishing systems — answered.
What's the difference between conveyor systems and turn-key systems?
How much throughput increase can I expect?
Can I add conveyor to my existing booth?
What if my parts are different sizes?
How long does installation take?
Can I add robotic spray application later?
Ready to automate your finishing process?
Submit your project details — a PFS systems engineer responds within one business day with a conveyor system recommendation, throughput analysis, and ROI timeline.