Complete Robotic
Finishing Lines.
Not bolt-on robots. PFS Orion-R systems are complete robotic finishing lines where robot, booth, conveyor, and controls are engineered as one integrated system — for consistent finishes, higher throughput, and lower labor cost, with a typical 18–36 month ROI.
- 6-Axis Robotic Application
- Complete System Integration
- Programming & Training Included
- ETL Certified
Not a robot added
to an existing booth.
A complete robotic finishing line engineered from the ground up for automated spray application — robot, booth, conveyor, and controls designed to work as one.
Talk to a Systems Engineer →The benefits of automation.
Orion-R systems deliver measurable improvements in quality, throughput, and safety.
Consistent Finish Quality
Robots repeat the same spray path, distance, and speed for every part — no operator variation, no fatigue. Identical coating on every part, critical for aerospace, automotive, and precision finishing.
Get a Quote →Higher Throughput
Robots don’t take breaks, slow down, or call in sick. Orion-R systems typically increase throughput 30–50% versus manual operation.
Get a Quote →Labor Cost Reduction
One operator supervises multiple robotic cells. Labor shifts from skilled spray technicians to cell operators, with a typical ROI of 18–36 months.
Get a Quote →Material Cost Savings
Programmed spray patterns optimize material usage. Transfer efficiency increases 10–20% versus manual application, reducing coating costs.
Get a Quote →Complex Part Geometry
Robots reach inside openings, spray undercuts, and maintain consistent technique on difficult geometries that challenge manual operators.
Get a Quote →Hazardous Coating Applications
Robots eliminate human exposure to isocyanates, solvents, and hazardous materials — critical for catalyzed coatings and high-VOC materials.
Get a Quote →Engineered for your
production volume.
From single-cell setups to high-volume multi-robot lines — matched to your part mix, cycle times, and target output.
Get Sizing Help →Single-Robot Production Cell
One 6-axis robot in a custom booth with conveyor-mounted parts. Ideal for mid-volume (50–200 parts/day) or large parts with extended cycle times. Robot reach: 1.8m to 2.6m.
Dual-Robot High-Volume Line
Two robots in an extended booth with a continuous conveyor — one robot per zone for maximum throughput on smaller parts. Throughput: 200–400 parts/day.
Robot + Manual Hybrid
Robotic application for primary surfaces, manual touch-up for complex details — combining automation efficiency with human precision.
Multi-Station Robotic Line
Multiple robotic cells with a shared conveyor and cure system. Each robot programmed for a different part family — flexibility with automation.
Everything engineered to work together
Booth, conveyor, robot, and controls integrated seamlessly — not assembled from disconnected parts.
- Booth Designed for Robot — airflow captures robot overspray; height and exhaust tuned to programmed motion
- Conveyor Coordination — part arrives, conveyor stops, robot sprays, conveyor indexes
- Safety Integration — interlocks, e-stops, light curtains, and airflow verification
- Master Control System — one HMI selects the part program and coordinates the whole line
From integration to first production run
PFS engineers your line, programs the robot for your part families, and trains your team — then supports the system with parts and service after startup.
Request a Quote →Orion-R systems, answered.
What’s the difference between buying a robot and buying an Orion-R system?
A robot is one component. An Orion-R system is a complete finishing line — robot, booth, conveyor, and controls engineered, integrated, and supported as a single system.
Can PFS add a robot to my existing booth?
In some cases, but Orion-R booths are engineered specifically for robotic spray patterns and airflow. We’ll evaluate your existing setup and recommend the best path.
How long does programming take?
It depends on part complexity and the number of part families. Programming and operator training are included with every Orion-R system.
What’s the ROI timeline?
Most installations see a return in 18–36 months, driven by throughput gains of 30–50%, labor reduction of 40–60%, and material savings.
Can one operator run multiple cells?
Yes. A single operator can supervise multiple robotic cells, which is a key driver of the labor savings.
Ready to automate your finishing operation?
Submit your project details and a PFS systems engineer responds within one business day with an Orion-R recommendation and ROI analysis.
