Complete Powder Coating Systems: Booth + Oven + Controls
PFS powder coating systems are integrated packages — booth, cure oven, and electrical controls engineered as a functioning production line. Not booth-only sales. We size ovens for booth production rate, coordinate airflow and thermal requirements, and deliver complete system installation. ETL-certified equipment, nationwide installation, system-level integration.
Three components, one engineered system.
Powder coating systems must balance application booth, cure oven, and production throughput. PFS engineers all three as one matched system.
Booth-to-Oven Sizing
Common mistake: buying booth and oven separately. Booth allows 100 parts/hour application, but oven only handles 60 = bottleneck. PFS engineers booth and oven as a matched pair — production rate drives oven capacity drives conveyor speed.
Electrical Integration
Powder systems carry significant load: booth exhaust fan (5–15 HP), oven burner controls (100K–500K BTU), conveyor motors, powder guns. PFS provides one integrated control panel — single HMI, unified safety, coordinated operation.
Complete Package
PFS powder packages include: powder booth (sized for parts), HELIOS batch or conveyor cure oven (matched to throughput), control panel (manages booth + oven + conveyor), installation, and startup. You receive a functioning powder line — not separate equipment.
A complete powder coating production line.
Every PFS powder system includes the four components needed to run production from day one — engineered together, installed together.
Powder Booth
Custom-sized application booth: batch (manual) or conveyor (continuous). Filtered exhaust, recovery system, ETL-certified electrical.
HELIOS Cure Oven
Industrial batch or conveyor cure oven sized to your booth's production rate. Natural gas or electric. Integrated temperature control.
Integrated Controls
Single PFS control panel manages booth fan, oven temperature, conveyor sequence, and safety interlocks through one HMI.
Install & Startup
PFS-managed installation: rigging, assembly, electrical and gas hookup, control commissioning, operator training, and final startup.
Three powder system architectures.
PFS configures powder systems to your production reality — not a one-size catalog. Pick the right architecture, then we engineer the rest.
Batch Powder System
Manual loading on racks or carts. Best for varied part sizes, lower production volumes, and operations that need flexibility.
- Booth TypeBatch / open-front
- Oven StyleHELIOS Batch
- Throughput20–60 parts/hour
- Footprint30'–60'
Conveyor Powder Line
Continuous production — parts on overhead or floor conveyor through booth, oven, and offload. Highest throughput.
- Booth TypeConveyor pass-through
- Oven StyleHELIOS Conveyor
- Throughput100–500+ parts/hour
- Footprint60'–150'+
Hybrid System
Conveyor application booth with batch cure oven (or vice versa) — balances production speed with cure flexibility.
- Booth TypeConveyor booth
- Oven StyleHELIOS Batch
- Throughput60–150 parts/hour
- Footprint50'–90'
Buying a powder booth vs. a powder system.
Most powder coating buyers regret buying booth and oven separately. Here's why PFS recommends complete-package purchases.
Equipment, no integration.
- ×You size the cure oven independently — risk of throughput mismatch.
- ×Electrical integration falls on you.
- ×Two control panels — booth and oven operate separately.
- ×Two delivery schedules, two installation crews.
- ×No single warranty for the production line.
Engineered powder line.
- ✓Booth and oven sized as matched throughput pair.
- ✓One PFS control panel — booth + oven + conveyor.
- ✓Single delivery, single installation crew.
- ✓Integrated safety interlocks and operator HMI.
- ✓PFS owns the integration — single warranty.
Powder coating for production-scale finishing.
PFS powder systems are deployed by OEMs, fabricators, and contract coaters across the U.S.
OEM Powder Coating
Tier-1 and Tier-2 OEM suppliers running production powder lines for automotive, appliance, and industrial customers.
Metal Fabrication
Job shops and contract powder coaters serving multiple industries — flexible batch and conveyor systems.
Architectural & Hardware
Architectural extrusions, hardware, and fixtures requiring high-quality production powder finishing.
Outdoor Equipment
Patio furniture, fencing, lighting, and outdoor product manufacturers needing weatherable powder finishes.
Heavy Equipment Components
Powder-coated frame components, brackets, and parts integrated with paint and assembly lines.
Defense & Aerospace
Specification-grade powder coating for components requiring NFPA-compliant facilities and traceable processes.
Powder coating systems FAQ.
Can I buy just a powder booth from PFS?
What's included in a PFS powder coating system package?
How is PFS different from a powder booth distributor?
Are PFS powder systems ETL-certified?
Can a PFS powder system integrate with my existing pretreatment line?
How long does it take from order to startup for a powder system?
Ready to build your powder coating production line?
Send us your parts, production targets, and facility footprint. A PFS systems engineer will respond within one business day with a complete booth + oven + controls package quote.